The services of manufacturing and producing polymer samples, special facilities for the company's research and development unit, as well as those who tend to manufacture and evaluate the properties of raw materials and polymer mixtures. The presence of equipment such as thermal and turbo mixers, laboratory double screw extruders and single screw extruders, injection devices has caused a detailed investigation and study in the research and development unit to provide accurate formulation in the field of polymer mixing so that all processes can be done in one place. Making and mixing, testing with the help of an injection machine and testing the physical and mechanical properties of the mixture with the use of experienced personnel.
The double-screw extruder is a special compounding, an ideal option for making samples of composites and polymer mixtures on a laboratory/semi-industrial scale. And even this company has a laboratory single-screw extruder.
The injection molding machine is able to prepare all kinds of tests needed to evaluate the physical and mechanical properties of polymers according to the relevant standards. The standard and modular molds of this device provide the possibility of changing the mold and injecting different samples in the shortest time. Dumbbell-shaped tests (to evaluate tensile properties), belt-shaped tests (to evaluate impact properties, etc.), and sheet-shaped tests (to evaluate surface properties) according to the dimensions of Iran's national standards, ISO and ASTM, can be made with the help of this device. .
The research and development, laboratory and quality control unit of the company, in addition to the strict control of raw materials and products, with the use of its experienced staff and laboratory facilities, has the possibility of consulting customers in the field of reverse engineering and suggesting suitable plastic raw materials. In line with the policy of customer orientation, the company provides the services of its consultants free of charge in the field of material selection and solving problems encountered during production.
The presence of equipment such as the research extruder and the injection machine in addition to the well-equipped laboratory has made it possible to cooperate with various projects in the field of compounding industry.
Devices used to test samples:
1- Thermal analysis equipment
1-1- OIT/DSC device
Model: SDOM
2- Production quality control equipment
1-2- Notching device
Model: SNCM
Application: Creating a notch to prepare Izod and Charpy test samples
Notch depth: adjustable
Notch radius: 0.25 mm
Accuracy: 0.01 mm
2-2- Izod and Charpy impact device
Model: SICT
One of the usual tests to check the physical properties of plastics is the Izod and Charpy impact tests. Measuring the impact resistance of the final product in the condition that the sample has a notch can be a suitable assessment for the degree of fragility of the polymer material in real conditions.
Among the features of the device, the following can be listed:
3-2- Tensile test
Model: STT-5T
To determine the tensile characteristics of plastics and plastic parts, the tensile force and deflection must be measured accurately. The tensioning device for the manufacture of high-precision joints to perform this test in accordance with EN ISO 527, ISO 6259 standards. Features:
4-2- Melt flow rate determination device (MFR)
Model: SMT
Application:
This device is used to measure the melt flow rate of polymer materials.
Specifications and features:
5-2- Hardness meter
6-2- Ash percentage determination device
* Furnace external dimensions:
(Width = 55 cm), (Height = 76 cm), (Length = 70 cm)
Furnace is heated from four directions (two side walls - floor and ceiling).
* Furnace control system is a single-stage digital type with all external electronics.
* The electric power given to the device is completely controllable, so that the heating speed of the oven can be increased or decreased as desired.
7-2 Color comparison booth
8-2 color meter
2-9 INSIZE digital caliper
Property
10-2 AND laboratory scale model HL300i
The hl300i scale is one of the products that, with the benefit of high quality, was able to be placed under the AND license of Japan. This device is produced with a capacity of 300 grams and a sensitivity of 0.01 grams.
3-Laboratory granulation line
The laboratory granule line is used to test the formula of all kinds of colored masterbatches and engineering compounds. This device is very useful and economical in all laboratories of compound and masterbatch production factories, universities and technical faculties of polymer engineering, polymer research institute, etc. Material consumption and production costs play a big role
This line includes:
3- Injection device
The laboratory injection molding machine is used for sampling physical polymer tests with raw materials and low waste and low energy consumption.